ITECA

ITECA SOCADEI is a leading manufacturer of sampling systems, online & line process control analyzers, centralized automatic laboratories, highly efficient kiln seals, and high-capacity grinding media sorting machines specifically designed for the cement & mining industries with more than 40 years of experience.

ITECA SOCADEI also designs and markets online color analyzers and a broad range of instrumentation for the solid bulk industry (sugar, calcium carbonate, chemical, etc.).

Using the latest technology, their equipment is essential in the decision-making process and the operation of our customers’ plants as they help improve product quality and reduce production costs and environmental footprint.

What ITECA does?

ONLINE PAN CAMERA

CRYSTOBSERVER

  • Follow the crystal growth in Real-time for any massecuite.
  • Calculate MA, CV, and % of fines through image processing techniques.
  • Measure crystal size from 4µm and detect the presence of false grain.
  • Trigger alarms on non-conformity for communication with the automation system or any PLC
  • Check syrup quality: the presence of contaminants, air bubbles, or super coarse crystals.
  • Record video and data for complete traceability

MAIN ADVANTAGES

  • Better massecuite quality and more stable production
  • Reduced number of fines, better crystal homogeneity
  • Significant reduction of remelting and wash water volume used during the process.
  • Overall throughput optimized at the pan level and the centrifugal floor.
ONLINE COLOUR MEASUREMENT

COLOBSERVER

  • Control white or raw sugar color in Real-time
  • Display ICUMSA color trends for each centrifugal and the whole production
  • Play Real-time video of the ongoing production.
  • Detect brown lumps of sugar and out-of-spec measurements.
  • Divert nonconformities to avoid contaminating the dryer.
  • Trigger alarms and record video on the event
  • Individually optimize centrifugal washing time to reduce remelting.

MAIN ADVANTAGES

  • Substantial reduction of remelting as well as water and energy consumption
  • Full traceability especially with the video of the alarms
  • Maintain de color within target for any sugar grade.
  • Optimize global throughput, especially at the centrifugal level.
ONLINE BLACK SPECKS DETECTION

SPOTOBSERVER

  • Detect and sort 250 x 250 µm black specks on white sugar above a belt conveyor.
  • Analyze 100% of the ongoing production using a high-resolution camera.
  • Sort detected specks according to their size distribution and display the last non-conformity.
  • Record data and video for full traceability
  • Trigger alarms on non-conformity to avoid contaminating the silo.
  • Guarantee quality of sugar delivered.

MAIN ADVANTAGES

  • Full traceability of the production
  • Reduction of customer claims
  • Maintain quality objectives within the target.
COLOR ANALYSER & BLACK SPECKS DETECTION IN THE LABORATORY

COLOCOMPACT

  • Measure the color of a sugar sample and convert it into ICUMSA units.
  • Detect and count black specks from 90×90 µm.
  • Record data and pictures of the sample
  • Deliver a ticket proving compliance with customer specifications.
  • Guarantee the quality of the sugar delivered.

MAIN ADVANTAGES

  • Full traceability of the controlled samples
  • Reduction of customer claims
  • Maintain quality objectives within target.
MORE INFORMATION

Why should you choose ITECA?

  • Thanks to their expertise in sugar industries, ITECA is a key player in France and abroad with 50 sales agents. 
  • ITECA designs and manufactures systems integrated with customers’ processes to control them online and improve efficiency.
  • ITECA offers customers tailored quality equipment, which is essential in the decision-making process and operational factories as it improves product quality while reducing production costs and environmental impacts.

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